Page02-03
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Title
Page02-03
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overrun of yarn on the beam when full yardage has been
registered. This device acts only when the yardage has
been attained for which the clock was set. It does not
interfere with the starting of the Warper from stops due to
broken yarn.
The fluted cylinder may be had on any of our Warpers
that measure from the cylinder. The Rhoades- Saulnier
device is a regular feature of all our new Warpers.
Both are manufactured under patents issued to us a
few years ago. Both have been in use long enough for
actual mill tests under all necessary conditions. This mill
experience proves that they reduce the Slasher waste to
the minimum.
REDUCING DEPTH OF THE WARPER
One of the important features of the improved modern
Warper introduced by us many years ago was the eccentric
cylinder drive, which allowed the beam to set farther into
the machine. This made it possible to use larger beams,
and by reducing the depth of the machine, facilitated the
work of the warper- tender in tying in broken ends.
Further reduction in the depth of the machine came
with our design of a Warper to measure yarn from the
cylinder, which allowed us to eliminate the space taken up
by the measuring roll.
These changes lightened the labors of the operator and
increased the product of the machine.
ADVANTAGES OF CYLINDER MEASUREMENT
In spite of these benefits, the design and introduction
of cylinder measurement was not primarily to reduce the
depth of the Warper, but to prevent waste in slashing.
To do this it is essential that Warper registering devices
shall measure accurately and stop the machine when warp
yarn of a predetermined length has been wound upon the
Warper beam.
Registering devices were originally operated from a
small measuring roll over which the warp threads ran.
A measuring roll must be light to work properly. It
is only nine inches in circumference.
In some Warpers these measuring rolls are made of
tin. If undersized, the desired circumference is secured
by a coat of paint.
Our measuring rolls are made of brass. Besides
making every effort to have them come to measure, we
require a careful inspection before shipment, rejecting all
rolls that do not scale to size- that is, within the allowed
limits of a few thousandths of an inch.
Nevertheless inaccuracies occur; and more come with
continued use of the roll.
Any inaccuracy in the original measuring roll or that
has come to it during use is bound to appear in the final
measurement every nine inches- one revolution of the roll.
The cylinder, when used for measuring, is turned to
size. Such variations as occur are very small. They
appear in the final measurement only every 40" or so,
according to the circumference of the cylinder.
With the measuring roll there is an inevitable slip in
starting and stopping because the yarn cannot be drawn
over the roll tight enough to prevent this.
With cylinder measurement it was thought that the
weight of the beam would prevent this slipping incident to
starting and stopping. While we used the smooth cylinder
the gain in this particular was not material.
The final step that eliminated practically all slip was
the cylinder with fluted surface.
FLUTED CYLINDER A POSITIVE DRIVE
Cotton manufacturers generally know the accuracy of
the fluted roll in other processes.
As applied to our Warper, the mass of yarn on- the
beam, being relatively yielding under the weight of the
beam and its load, sinks into the longitudinal grooves on
the cylinder, producing in effect a positive drive between
the cylinder and the warp beam. This practically positive
registered. This device acts only when the yardage has
been attained for which the clock was set. It does not
interfere with the starting of the Warper from stops due to
broken yarn.
The fluted cylinder may be had on any of our Warpers
that measure from the cylinder. The Rhoades- Saulnier
device is a regular feature of all our new Warpers.
Both are manufactured under patents issued to us a
few years ago. Both have been in use long enough for
actual mill tests under all necessary conditions. This mill
experience proves that they reduce the Slasher waste to
the minimum.
REDUCING DEPTH OF THE WARPER
One of the important features of the improved modern
Warper introduced by us many years ago was the eccentric
cylinder drive, which allowed the beam to set farther into
the machine. This made it possible to use larger beams,
and by reducing the depth of the machine, facilitated the
work of the warper- tender in tying in broken ends.
Further reduction in the depth of the machine came
with our design of a Warper to measure yarn from the
cylinder, which allowed us to eliminate the space taken up
by the measuring roll.
These changes lightened the labors of the operator and
increased the product of the machine.
ADVANTAGES OF CYLINDER MEASUREMENT
In spite of these benefits, the design and introduction
of cylinder measurement was not primarily to reduce the
depth of the Warper, but to prevent waste in slashing.
To do this it is essential that Warper registering devices
shall measure accurately and stop the machine when warp
yarn of a predetermined length has been wound upon the
Warper beam.
Registering devices were originally operated from a
small measuring roll over which the warp threads ran.
A measuring roll must be light to work properly. It
is only nine inches in circumference.
In some Warpers these measuring rolls are made of
tin. If undersized, the desired circumference is secured
by a coat of paint.
Our measuring rolls are made of brass. Besides
making every effort to have them come to measure, we
require a careful inspection before shipment, rejecting all
rolls that do not scale to size- that is, within the allowed
limits of a few thousandths of an inch.
Nevertheless inaccuracies occur; and more come with
continued use of the roll.
Any inaccuracy in the original measuring roll or that
has come to it during use is bound to appear in the final
measurement every nine inches- one revolution of the roll.
The cylinder, when used for measuring, is turned to
size. Such variations as occur are very small. They
appear in the final measurement only every 40" or so,
according to the circumference of the cylinder.
With the measuring roll there is an inevitable slip in
starting and stopping because the yarn cannot be drawn
over the roll tight enough to prevent this.
With cylinder measurement it was thought that the
weight of the beam would prevent this slipping incident to
starting and stopping. While we used the smooth cylinder
the gain in this particular was not material.
The final step that eliminated practically all slip was
the cylinder with fluted surface.
FLUTED CYLINDER A POSITIVE DRIVE
Cotton manufacturers generally know the accuracy of
the fluted roll in other processes.
As applied to our Warper, the mass of yarn on- the
beam, being relatively yielding under the weight of the
beam and its load, sinks into the longitudinal grooves on
the cylinder, producing in effect a positive drive between
the cylinder and the warp beam. This practically positive
Cotton Chats 1923, No. 242, Page 2-3
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“Page02-03,” Digital Commonwealth , accessed June 19, 2013, http://www.digitalcommonwealth.org/items/show/686.

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